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Mazda's Hofu plant builds its ten-millionth car

Ten million is a lot no matter which way you cut it, and no matter what you're talking about: Ten million dollars, ten million miles, ten million people... certainly ten million cars. And that's the milestone that Mazda's Hofu plant in Yamaguchi prefecture of Japan has just achieved.
The Hofu facility has been in operation since 1982, and was supplemented with a second plant on the same site ten years later. Hofu reached a million units built in 1986 and five million in 2002. But with production now at 482,100 units per year, it took less than twelve years to double that previous milestone.
The magic ten-millionth car was a new Mazda6 (known locally as the Atenza), which is built at Hofu Plant No. 2, while Hofu Plant No. 1 gears up for the new Mazda3 (aka Axela). Scroll down below for a related press release.

2021 Mazda3 to gain a turbocharged engine, finally, probably

Buckle up, Mazda fans. The Mazda3 turbo might really be happening, says a report from Jalopnik. Some details from Mazda’s dealership extranet system observed by Jalopnik suggest weÂ’ll see a 2021 Mazda3 turbo in both sedan and hatchback form. We donÂ’t have eyes on the documents ourselves, but the report says both the sedan and hatchback versions will be all-wheel-drive only with no option for front-wheel drive. In addition to that, it looks like the turbo models will be exclusively automatic, as theyÂ’re both only listed as “6A” in MazdaÂ’s system. Sorry to break the hearts of those who were hoping for a manual turbo. The hatchback manual with the naturally aspirated 2.5-liter from the modelÂ’s first two years appears to be sticking around for a third, in case you were worried. There is one minor mystery that's a possible glimmer of hope for someone wanting more performance, though. The report says that a “MAZDA3 HB PP TURBO” is listed in the docs. Our hearts are yearning for the PP to stand for Performance Package, but it probably stands for “Premium Package.” ThatÂ’s the name of MazdaÂ’s highest trim Mazda3 right now, and itÂ’d make sense to offer the turbo engine on the upmarket model. The last we heard on this front was from a report published over a year ago. It suggested MazdaÂ’s 2.5-liter turbocharged four-cylinder as a possible drop-in. That motor makes 250 horsepower and 310 pound-feet of torque on premium fuel and would be a big upgrade to the 186 horsepower and 186 pound-feet of torque made by the naturally aspirated 2.5-liter under the hood now. Without a manual, the obvious transmission would be MazdaÂ’s traditional six-speed automatic. ItÂ’s a solid transmission for cars like the Mazda6 and CX-5, but itÂ’s not meant for sports cars, as we recently found in the automatic Miata RF. So no, this Mazda3 turbo wonÂ’t be a Mazdaspeed. It would simply be a quicker Mazda3, and while we can still pine for a true Mazdaspeed, this will be a welcome addition to the lineup. ThereÂ’s even more ancillary news in the report, too. The docs that Jalopnik saw say weÂ’ll be getting a Mazda3 with a 2.0-liter four-cylinder in 2021. That one has to be the Skyactiv-X engine weÂ’ve been patiently waiting for. It has already launched in Europe, but was delayed in the U.S. Those 100th Anniversary Edition Mazdas get a callout, too. The Mazda3 version of that is reportedly set to be equipped with the turbo engine, making that particular model even more enticing.

Tougher than steel: Wood pulp could make lighter auto parts

KYOTO, Japan — The global push among carmakers to make ever lighter vehicles is leading some auto suppliers in Japan to turn to what seems like an unlikely steel substitute — wood pulp. Japanese researchers and auto component makers say a material made from wood pulp weighs just one-fifth of steel and can be five times stronger. The material - cellulose nanofibers — could become a viable alternative to steel in the decades ahead, they say, although it faces competition from carbon-based materials, and remains a long way from being commercially viable.> Related: Jay Leno drives the Renew cannabis car — hemp you can't dent Reducing the weight of a vehicle will be critical as manufacturers move to bring electric cars into the mainstream. Batteries are an expensive but vital component, so a reduction in car weight will mean fewer batteries will be needed to power the vehicle, saving on costs. "Lightweighting is a constant issue for us," said Masanori Matsushiro, a project manager overseeing body design at Toyota. "But we also have to resolve the issue of high manufacturing costs before we see an increased use of new, lighter-weight materials in mass-volume cars."A NEW PROCESS Researchers at Kyoto University and major parts suppliers such as Denso Corp, Toyota's biggest supplier, and DaikyoNishikawa Corp, are working with plastics incorporated with cellulose nanofibers — made by breaking down wood pulp fibers into several hundredths of a micron (one thousandth of a millimeter). Cellulose nanofibers have been used in a variety of products ranging from ink to transparent displays, but their potential use in cars has been enabled by the "Kyoto Process," under which chemically treated wood fibers are kneaded into plastics while simultaneously being broken down into nanofibers, slashing the cost of production to roughly one-fifth that of other processes. "This is the lowest-cost, highest-performance application for cellulose nanofibers, and that's why we're focusing on its use in auto and aircraft parts," Kyoto University Professor Hiroaki Yano, who is leading the research, told Reuters in an interview. The university, along with auto parts suppliers, are currently developing a prototype car using cellulose nanofiber-based parts to be completed in 2020.