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Recharge Wrap-up: Toyota allowed to inspect own hydrogen tanks, Telsa tour reveals expansion

Tue, Sep 2 2014 Japan's Ministry of Economy, Trade and Ministry has certified Toyota to self-inspect its high-pressure hydrogen tanks. The approval allows more freedom in production timing, as outside inspectors previously had to be on site during the manufacture of hydrogen tanks for vehicle prototypes. Toyota has passed the stringent standards to become a registered manufacturer of the 700-bar hydrogen tanks, which the company will use in its upcoming fuel cell vehicle (FCV). With the improved efficiency this certification allows in the manufacturing process, Toyota believes it will help to lower the cost of the FCV. Read more in the press release below.

A look inside Telsa's fremont Factory shows thriving activity and increased capacity. Analyst Trip Chowdhry, in a rare tour of the factory, describes a bustling facility capable of producing the Model X and Model III alongside the Model S. A part of the floor labeled "Driver Assist" suggests to Teslarati that Tesla is researching a self-driving car. Chowdhry reports that the factory lobby was "busy with European suppliers and Asian suppliers." He also found an energized workforce and culture similar to Silicon Valley startups. Read more at International Business Times.

Mahindra has introduced a premium version of the e2o electric car, made in partnership with Reva. The car features a range of almost 75 miles, power steering, infotainment, rear-view parking camera, driver information display and an emergency power reserve feature, called REVive, offering an extra five miles of range activated through a smartphone. Mahindra also launched a program called "Goodbye Fuel, Hello Electric" in which customers pay to use the e2o by the mile. Learn more at The Indian Express.
Toyota Approved to Self-inspect and Manufacture Hydrogen Tanks for FCVs

Toyota City, Japan, August 29, 2014-Toyota Motor Corporation has received approval from Japan's Ministry of Economy, Trade and Industry (METI) to self-inspect and manufacture high-pressure hydrogen tanks for fuel cell vehicles (FCVs). This makes Toyota the first company to become a registered manufacturer of 70 MPa (700 bar) hydrogen tanks under Japan's High Pressure Gas Safety Act, revised in 1997 by METI. Toyota will now be able to increase the efficiency of the process of manufacturing safe high-pressure hydrogen tanks that ensure customer confidence.

Under the Act, all containers and accessories for storing gases at pressures of 1 MPa (10 bar) and above must be type-certified by METI, and are subjected to witnessed inspections by the High Pressure Gas Safety Institute of Japan (KHK) during the manufacturing process. Hydrogen tanks require an additional inspection upon completion. Since the tanks cannot be used in vehicle assembly until they pass these inspections, until now, KHK inspectors were required to be present during the manufacture of hydrogen tanks for Toyota's various test vehicles, such as the Toyota FCHV-adv. This, in turn, meant that tank inventory control and manufacturing plans, in addition to broader FCV production plans, needed to be adjusted around tank inspection schedules.

Due to ongoing plans to bring an FCV sedan to market in Japan before April 2015, Toyota applied to register as a container manufacturer in order to be able to self-inspect and manufacture high-pressure hydrogen tanks. To receive approval, a company must meet KHKS 0102, a set of stringent criteria containing 194 requirements set forth by KHK, and must demonstrate that it possesses a high-level manufacturing quality management system.

To meet the KHKS 0102 criteria, Toyota developed a quality manual and container inspection rules based on its extensive quality management expertise, and established a fully documentable hydrogen tank quality management system that extends to affiliated parts companies. In June, following KHK's onsite audit of its high-pressure hydrogen tank production process, Toyota was judged to have met KHKS 0102 criteria. The following month, Toyota submitted an application to the Chubu Kinki Industrial Safety and Inspection Department to request approval from METI.

With this approval, Toyota will be able to manufacture tanks using in-house inspectors, without the need of witnessed inspections by KHK. Toyota believes this will lead to improved manufacturing efficiency for high-pressure hydrogen tanks, and to productivity improvements and cost reductions for FCVs.
Featured Gallery Toyota FCV (Fuel Cell Vehicle) Hydrogen Concept
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Related Gallery Tesla Factory
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  • News Source: Toyota, International Business Times, The Indian Express via Teslarati
  • Green
  • Plants/Manufacturing
  • Tesla
  • Toyota
  • Electric
  • Hydrogen Cars
  • recharge wrapup

By John Beltz Snyder


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