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Tesla Gigafactory will be capable of supplying packs for 500,000 EVs a year

We made our gigafactory predictions the other day and, it turns out, we were pretty much on target. Today, Tesla Motors released the first official details on its upcoming massive battery plant and we see sun and wind power feeding energy into a plant that will employ around 6,500 people and make enough packs for around a half-million Tesla EVs a year. You read that right. Tesla is getting ready to produce 500,000 EVs a year, and that's already in 2020. Tesla hopes to start selling a lower-cost EV, the Model E, in about three years. The finalists for where the Gigafactory will be built include the Southwestern states of Nevada, Arizona, New Mexico and Texas (our money is on Nevada). We were a little low on the estimated battery output. Instead of being able to make 30 Gigawatt-hours of batteries per year, Tesla is saying that it will have enough capacity to produce 35 GWh of cells and 50 GWh of packs a year. We think that's for both EVs and stationary applications and have reached out to Tesla for confirmation on this point. You can see the details for yourself here and in our gallery below. Through 2020, Tesla will directly invest around $2 billion in the plant and its partners will pony up another $2-3 billion for a total cost of $4-5 billion. That's a lot of cash, but Tesla says that it will make buying an EV much, much cheaper. The company is saying that, once the plant is up and running for the first year, the per-kWh cost of a Tesla battery pack will be lowered by "more than 30 percent." Maybe that Model E isn't such a pipe dream after all. Also today, Tesla announced a new convertible notes offering worth $1.6 billion. Details are available in the press release below. Tesla Announces $1.6 Billion Convertible Notes Offering Wednesday, February 26, 2014 PALO ALTO, Calif., February 26, 2014 – Tesla announced today an offering of $1.6 billion aggregate principal amount of convertible senior notes in an underwritten registered public offering. Of the total offering, Tesla will offer $800 million aggregate principal amount of convertible senior notes due 2019 and $800 million aggregate principal amount of convertible senior notes due 2021.

Tesla Model S sells 6,900 units in Q4, eyes top of the charts

Tesla Motors sold roughly 6,900 of its battery-electric Model S sedans during the last three months of 2013, making it the country's best-selling plug-in vehicle during the fourth quarter. The California-based automaker beat independent sales estimates by about 20 percent and increased its quarterly sales rate from the third quarter by about 25 percent. More notably, Tesla's fourth-quarter sales beat those of Nissan Leaf EV (6,534 units), and the Chevrolet Volt extended-range plug in (6,334). For the year, Tesla sold about 22,300 vehicles, putting it just behind the Volt's 23,094 vehicles and the Leaf's 22,610. Heck, Tesla sold more green cars last year than Honda, which moved about 20,600 battery-electric, hybrid and plug-in vehicles, combined. Investors were certainly happy with the news. Shares of TSLA were up around 16 percent in Tuesday trading, closing at $161.27. The news release was conveniently timed to change the story from the issues Tesla has regarding its wall chargers and what's believed to be their potential role in a garage fire. The National Highway Traffic Safety Administration (NHTSA) said earlier today that more than 29,000 of Tesla's wall charger adapters were being recalled. You will find Tesla's press release on Q4 sales numbers below. Tesla Revenue Expected to Exceed Guidance by 20% in Fourth Quarter Sales Driven by Superlative Safety Record and Excellent Cold Weather Performance TUESDAY, JANUARY 14, 2014 PALO ALTO, Calif. – Tesla sales in the fourth quarter of 2013 were the highest in company history by a significant margin. With almost 6,900 vehicles sold and delivered, Tesla exceeded prior guidance by approximately 20%. A higher than expected number of cars was manufactured as a result of an excellent effort by the Tesla production team and key suppliers, particularly Panasonic. The two key drivers of demand were the superlative safety record of the Model S and great performance under extremely cold conditions. Safety Record Tesla remains the only manufacturer with a perfect safety record of zero deaths or serious, permanent injuries ever. Including the Roadster, Tesla vehicles have now been on the road for almost six years in 31 countries with almost 200 million miles driven to date. Despite dozens of high speed collisions, the driver and passengers have always been protected. This is Tesla's proudest achievement.

Investigators Find No Defect Trend With Tesla Motors' Model S

Federal safety investigators said Friday they have found no apparent defect trends in the Tesla Model S, an electric luxury car that has its share of fans and critics. The National Highway Traffic Safety Administration closed a four-month investigation into whether the car's batteries were at heightened risk for underbody strikes and subsequent fires. Even though no defect trend was found, Tesla Motors said in a written statement it would further protect the bottom of its cars with a reinforced underbody shield. The California-based automaker started adding the shields on March 6 and will retrofit older models free of charge. It will also increase the ground clearance of new cars. "This fix should eliminate the potential of a battery-pack fire under all but the most extreme circumstances," said Karl Brauer, a senior analyst at Kelley Blue Book. Although there are more than 194,000 car fires in the United States every year, NHTSA investigators began a preliminary investigation into potential trouble on Nov. 15, 2013 following two Model S fires, one in Tennessee and one in Washington. No one was injured or killed in either fire. Roadway debris punctured the battery pack near the front of the compartments in both cases, damaging the batteries' lithium ion cells that then began "thermal runaway" events. The opposite ends of the debris had dug into the pavement and jutted upward. Tesla called this a "piking effect." The company said it has conducted 152 vehicle level tests, and that the new shields prevented any damage or penetration of the new shields. The first is a rounded, hollow aluminum bar that's followed by a titanium plate. The third layer of protection is made of solid aluminum. (There's video of the new plates in action on the Tesla Motors website). "We have tried every worst-case debris impact we can think of, including hardened steel structures set in the ideal position for a piking event," Tesla Motors founder Elon Musk wrote on the company's blog," essentially equivalent to driving a car at highway speed, into a steel spear braced on the tarmac." Approximately 15,805 vehicles are eligible for the upgrades, which NHTSA says should reduce the frequency of underbody strikes and subsequent fire risks. But the agency did note that the closing of the investigation did not necessarily constitute a finding that a defect does not exist. "The agency reserves the right to take further action if warranted by new circumstances," it said.