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3D-printed car parts are now a real thing

Until now, 3D printing car parts has been somewhat of a homebrew affair. That's changing, as one automaker will soon begin offering custom-printed pieces for vehicle personalization. Daihatsu is pairing with 3D printing company Stratasys and industrial designers from Znug Design to bring customers new body panels for its adorable Copen model. The Copen is a small two-seat roadster-coupe that has swappable body panels from the factory, so changing them for 3D-printed versions should be relatively easy. Although this specific car is not sold in the US, it's easy to see how 3D printing could catch on here for all sorts of vehicle customization. The 3D parts are called "Effect Skins," and there is a reasonably wide variety of different combinations: 15 geometric and organic patterns available in 10 different colors. They are not completely locked down by the manufacturer, either; customer modifications are possible, thanks to the flexibility of 3D printing. Using a more conventional method, manufacturing plastic body parts to customer specifications would take months, but these parts will be available in just a couple of weeks, says Osamu Fujishita from Daihatsu's Brand DNA Office. The parts are being made available for 2017, and they are designed to dress up the Copen's fenders and front and rear bumpers. The panels are printed using Fortus Production 3D Printers with ASA thermoplastic, which resists both knocks and UV damage. The result can be a Daihatsu like no other, and it sure beats going to Pep Boys for stick-on chrome vents. Related Video: News Source: Stratasys via GizmagImage Credit: Stratasys Plants/Manufacturing Daihatsu Technology Emerging Technologies Convertible customization daihatsu copen

Suzuki and Daihatsu join Toyota electric vehicle venture

TOKYO — Suzuki Motor Corp and Daihatsu are joining a commercial electric vehicle coalition led by Toyota Motor Corp, the carmakers announced on Wednesday, helping the Japanese alliance expand its focus from trucks to smaller cars. The two automakers will each acquire a 10% stake in the joint venture, on par with Isuzu Motors and Hino Motors, while Toyota will hold a 60% stake, they said. "With Suzuki and Daihatsu joining the project and working together, we'll be able to expand our circle of cooperation to not only cover commercial vehicles but also mini vehicles," said Toyota President Akio Toyoda. "With this expansion, I believe that we'll be able to take one step closer to a better mobility society," Toyoda said. The move comes as Japanese automakers face growing competition from tech giants and other rivals making electric and driverless cars. Toyota, Isuzu and Hino launched the Commercial Japan Partnership Technologies Corporation in April to bolster their competitive edge in connected, commercial vehicles. Daihatsu's president Soichiro Okudaira said joining the pact and introducing connected, mini-commercial vehicles would allow data sharing, a major benefit for companies to provide better services to customers and improve logistics efficiency. (Reporting by Eimi Yamamitsu; Writing by Ritsuko Ando; Editing by Louise Heavens) Related Video: Green Suzuki Toyota Daihatsu Electric Akio Toyoda

Toyota's Daihatsu unit halts all vehicle shipments over widespread safety cheating

TOKYO — Toyota Motor Corp. said Wednesday its subsidiary Daihatsu will suspend shipments of all its vehicles in and outside Japan in a damaging safety scandal after an investigation found improper testing involving 64 models. The safety test irregularities earlier this year prompted an independent panel investigation, which found widespread and systematic problems. Toyota, citing results of the panel, said its probe found 174 new cases of irregularities in safety test and other procedures in 25 test categories, in addition to the problems reported earlier. “We are sorry to have betrayed the trust of our customers,” Daihatsu President Soichiro Okudaira told a news conference Wednesday. He acknowledged the cheating on safety testing and procedures is tantamount to neglect of safety certificates. “We take it very seriously as the problem that has shaken the foundation of an automaker,” he said. A lawyer and a member of the probe team, Makoto Kaiami, who also attended the news conference, said workers under pressure to meet management demands for tight development deadline resorted to cheating, and that the management should take the blame. The issue first emerged in April when Daihatsu reported improper testing on the door lining. Problems in the side collision testing also surfaced in May, officials said. The problems were found in 64 models and three engines of vehicles, including 22 models and an engine sold by Toyota, the company said in a statement. The investigation also found that the problems involved some models for Mazda Motor Corp. and Subaru Corp. sold at home, as well Toyota and Daihatsu models sold abroad. Daihatsu is Toyota's unit specializing in small cars and trucks that are popular in Japan. Toyota expressed “sincere apologies.” "We believe in order to prevent recurrence, in addition to a review of certification operations, a fundamental reform is needed to revitalize Daihatsu as a company,” Toyota said. Toyota said it will take a significant effort, including a review of management and business operations as well as the organization and its structure, as well as mindset of employees and that the company will provide full support to revitalize Daihatsu. Daihatsu Safety crash test